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SEPARATIONS

 

Almost every element or compound is found naturally in an impure state,

as a mixture that needs to be separated into its individual components.

 

Common industrial separation processes include distillation, crystallization, liquid-liquid extraction, absorption, adsorption and membrane processes.

 

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10-15% of the world’s energy consumption is used in separations. Some separation processes, such as distillation, are very energy intensive.

 

New techniques, such as membrane processes, can reduce energy use, lessen environmental impact, and provide more sustainable ways to obtain what we need.

 

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seven chemical separations to change the world

 

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REVERSE OSMOSIS

 

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ELECTRODIALYSIS

 

 

DESALINATION

 

Membranes may be used to remove sodium chloride and other ions from seawater (salt concentration 3-4%) or brackish water (salt concentration <3%), to provide clean water for drinking or other uses.

 

The main technique used for desalination of seawater is REVERSE OSMOSIS.

 

Other membrane processes used for desalination include ELECTRODIALYSIS.

 

 

DEHYDRATION

 

Some mixtures are particularly difficult to separate by conventional methods. For example, you cannot obtain pure ethanol by simple distillation of a mixture with water, because an azeotrope is formed that is 95.6 wt.% ethanol. PERVAPORATION may be used to remove water and achieve purer ethanol.

 

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GAS SEPARATION

 

GAS SEPARATION

 

Membranes may be used to separate a mixture of gases. The process is driven by a difference in pressure across the membrane.

 

One of the first large-scale applications of membrane gas separation was for the recovery of hydrogen in the production of ammonia.

 

 

CARBON DIOXIDE CAPTURE

 

In order to reduce greenhouse gas emissions, CO2 may be separated from flue gases or other sources, to be utilised in useful products or stored in geological formations.

 

The most highly developed technology for CO2 capture from flue gases is amine-based absorption. Membrane systems, which are relatively simple and compact, are being developed for this application.

 

 

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GAS TREATMENT

 

Membrane systems may be used to remove CO2 and other impurities from natural gas or biogas.

 

 

AIR SEPARATION

 

Air is 78% N2 and 21% O2 by volume, with small amounts of other gases. Air separation membranes are used to create a nitrogen enriched inert gas, to reduce the risk of explosion, for example in aircraft fuel tanks.

 

Air separation membranes may also be used to generate an oxygen enriched gas for industrial or other processes.

 

 

FUEL CELLS

 

A fuel cell converts the chemical energy of a fuel into electrical energy. A fuel cell continues to produce electricity as long as the fuel is supplied.

 

In a fuel cell an electrolyte is sandwiched between two electrodes. A fuel (e.g. H2) is fed to the anode and an oxidant (e.g. O2 in air) is fed to the cathode.

 

 

PROTON-EXCHANGE MEMBRANE

 

A proton-exchange membrane (PEM), also called polymer electrolyte membrane (PEM), conducts protons but acts as a barrier to other species and is an electronic insulator.

 

A PEM may be used as an electrolyte in a hydrogen-oxygen fuel cell.

 

A commercial polymer commonly used as a PEM is Nafion.   Nafion is a copolymer of tetrafluoroethylene and a perfluoro(vinyl ether) unit modified to give a sulfonic acid group.